XU Yijun, LU Xuefeng, LIU Cheng, FENG Yong, TIAN Hexin
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The liquid water generated during the operation of proton exchange membrane fuel cells (PEMFCs) is unable to be discharged on time, resulting in the blockage of pores and subsequently affecting the operational efficiency of the battery. Therefore, carbon paper for gas diffusion layer requires a drainage functionality. In this paper, carbon paper for gas diffusion layer was hydrophobized with polytetrafluoroethylene (PTFE) as a hydrophobic agent, with five different PTFE solutions of varying mass concentrations (5wt%, 10wt%, 15wt%, 20wt%, 25wt%). The structure and performance of the carbon paper were systematically characterized by SEM, porosity, through-plane (TP) permeability, contact angle, mechanical properties, and TP resistivity. The carbon paper was then assembled into single cells for performance testing. The results show that when the PTFE concentration increases from 5wt% to 25wt%, the TP permeability of the carbon paper decreases dramatically from 197.62 mL·mm/(cm2·h·Pa) to 102.07 mL·mm/(cm2·h·Pa), and the permeability performance of the carbon paper treated with 25wt% PTFE is decreased by 53.4% compared with the untreated carbon paper. With the increase of PTFE concentration, the contact angle of the carbon paper increases from 125° to 152°, and its hydrophobicity is significantly improved. The effect of PTFE concentration on the mechanical properties of the carbon paper is negligible, with only slight decreases in tensile strength and slight enhancements in bending resistance observed as the PTFE concentration increases. Under the same pressure (1 MPa), the TP resistivity of carbon paper becomes larger with the increase of PTFE concentration. And when the PTFE concentration is increased from 5wt% to 25wt%, the TP resistivity of carbon paper increases from 9.02 mΩ·cm2 to 15.8 mΩ·cm2, an increase of 75.15%. Notably, at a PTFE concentration of 10wt%, the single cell exhibits optimal performance, with a contact angle of 133°, the TP permeability of 181.80 mL·mm/(cm2·h·Pa), and the TP resistivity of 10.07 mΩ·cm2 under 1 MPa.