CHEN Zancong, CHEN Wengang, LI Zuyang, FEGN Jinming, YANG Zhijin, YIN Meiyue
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Laser cladding technology, as an advanced material surface modification method, not only produces coatings with tight and uniform microstructure, but also achieves metallurgical grade strong bonding with substrates. At the same time, due to the high energy density during laser irradiation, the surface roughness is reduced, resulting in excellent physical and mechanical properties of the coatings. In addition, this technology can effectively improve the surface quality of coatings, such as corrosion resistance, wear resistance, etc. It significantly enhances the friction-reducing and abrasion-fighting properties of the material's surface, thereby broadening the application spectrum of the matrix materials. The selection of coating materials is a crucial aspect in determining the effectiveness of laser cladding for achieving optimal coating properties. In this paper, the common material systems of antifriction and antiwear laser cladding layer (self-melting alloy powder, ceramic powder, rare earth element) are introduced. The antifriction coating can be prepared on the substrate by laser cladding. The antifriction and antiwear properties of the coating can be improved by adding certain alloy composition and chemical composition to the alloy powder. But when the metal ceramic composite coating is prepared, besides adding carbide ceramic powder and oxide ceramic powder, the antifriction and antiwear properties of the material can also be improved by optimizing the technological parameters and the proportion of ceramic powder. In addition, a certain amount of rare earth elements can be added to the surface of the substrate to improve the coating defects and increase the antiwear properties. However, there is a limit for the amount of rare earth elements to be added, if the limit is exceeded, new coating defects will be induced. Finally, the significance of laser cladding coatings is further highlighted, particularly in the industrial sectors that have embraced this technology. The application spectrum extends to a wide array of applications across various industries including agricultural machinery, where their durability and resistance to wear are crucial. For example, aerospace, where coatings play a vital role in enhancing the structural integrity of aircraft components, and automobiles, where they contribute significantly to the safety and efficiency of vehicles. Based on the current body of research findings, the potential for laser cladding coatings in the future is meticulously discussed and synthesized, outlining promising directions for further exploration and development within these sectors.